Dyeing Time Analysis

Standard Operating Time

Operation	Time
Water Fill	2/3 Min
Scouring Chemical Inject	2/3 Min
Fabric Load	10/15/20/25 Min
Caustic Dosing	8 Min
Tem Up, Scouring (100X40/45/50)	45/50/55 Min
Tem Down ,Drain	8 Min
RCR Cooling Rinse 6 Min	10 Min
Fill + Normal Hot + Rinse 6 Min	25 Min
Fill + PR Inject + Run 15 Min + Rinse 6 Min	30 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Rinse 6 Min	70 Min
Fill + Leveling +  Salt Inject + Run 10 Min	15-20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Migration	35-40 min
Soda Dosing	40-60 Min
Color Steam  + B/D + Rinse 6 Min	50-80Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	40-60 Min
Wash 2/3 Times	20/30 Min
Fill + Fixing	22 Min
Softener Dosing + Run Time	22 Min
Unload + Water Drain	10/15/20/25 Min

Standard Operating Time(For Light/Mid Color)

Operation	Time
Water Fill	3 Min
Scouring Chemical Inject	3 Min
Fabric Load	20  Min
Caustic Dosing	8 Min
Tem Up, Scouring (98X45)	50 Min
Tem Down ,Drain	8 Min
Wash	15 Min
Fill + PR Inject + Run 10 Min +  Wash	25 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Wash	70 Min
Fill + Leveling +  Salt Inject + Run 10 Min	20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Soda Dosing	45 Min
Color Steam 60 Min + B/D + Wash 10 Min	80 Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	50 Min (Maximum)
Wash 2 X 10 Min	30 Min
Fill + Fixing + Drain	15 Min
Softener Dosing + Run Time	30 Min
Unload + Water Drain	20 Min
	550 Min/9hr  10 min

Standard Operating Time(For Deep Color)

Operation	Time
Water Fill	3 Min
Scouring Chemical Inject	3 Min
Fabric Load	20  Min
Caustic Dosing	8 Min
Tem Up, Scouring (98X45)	50 Min
Tem Down ,Drain	8 Min
Wash	15 Min
Fill + PR Inject + Run 10 Min +  Wash	25 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Wash	70 Min
Fill + Leveling +  Salt Inject + Run 10 Min	20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Soda Dosing	45 Min
Color Steam 60 Min + B/D + Wash 10 Min	80 Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	70 Min (Maximum)
Wash 2 X 10 Min	30 Min
Fill + Fixing + Drain	25 Min
Softener Dosing + Run Time	30 Min
Unload + Water Drain	20 Min
	585 Min/9hr  45 min

Standard Operating Time(For Turquoise/R Special Color)

Operation	Time
Water Fill	3 Min
Scouring Chemical Inject	3 Min
Fabric Load	20  Min
Caustic Dosing	8 Min
Tem Up, Scouring (98X45)	50 Min
Tem Down ,Drain	8 Min
Wash	15 Min
Fill + Normal Hot + Wash	25 Min
Fill + PR Inject + Run 10 Min +  Wash	25 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Wash	70 Min
Fill + Leveling +  Salt Inject + Run 10 Min	20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Migration	40 Min
Soda Dosing	45 Min
Color Steam 60 Min + B/D + Wash 10 Min	80 Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	70 Min (Maximum)
Wash 2 X 10 Min	30 Min
Fill + Fixing + Drain	25 Min
Softener Dosing + Run Time	30 Min
Unload + Water Drain	20 Min
Total Time	650 Min/10 hr  50 min

Standard Operating Time(For Bio-Scouring Black Color)

Operation	Time
Water Fill	3 Min
Fabric Load	20  Min
Acid Inject + Run 10 Min	12 Min
Scouring Chemical Inject	3 Min
Scouring (60X60) Tem Up( 90X20)	100 Min
Temp Down  + Drain + Wash	20 Min
Fill + Leveling +  Salt Inject + Run 10 Min	20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Alkali Dosing	50 Min
Color Steam 60 Min + B/D + Wash 10 Min (2 Time)	100 Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	80 Min (Maximum)
Wash 2 X 10 Min	30 Min
Fill + Fixing + Drain	25 Min
Softener Dosing + Run Time	30 Min
Unload + Water Drain	20 Min
Total Time	562 Min/9hr  22 min

Standard Operating Time(For CTN White Color)

Operation	Time
Water Fill	3 Min
Scouring Chemical Inject	3 Min
Fabric Load	20  Min
Caustic Dosing	8 Min
Brightener Dosing 80 X 20	20 Min
Tem Up 100 X 40	50 Min
Tem Down  + Drain + Wash	20 Min
Fill + Normal Hot +  Wash	25 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Wash	70 Min
Wash	15 Min
Unload	20 Min
Total Time	268 Min/4hr  28 min

Standard Operating Time(For Polyester White Color)

Operation	Time
Water Fill	3 Min
Fabric Load	20  Min
Oxalic Acid Inject	3 Min
Tem Up 70 X 20 + Drain	30 Min
Fill + Wash	20 Min
Fill + Pre-Treatment Chemical Inject	5 Min
Caustic Dosing	8 Min
Tem Up 90 X 20	25 Min
Tem Down  + Drain	10 Min
Fill + Normal Hot +  Drain	20 Min
Fill + Wash + Drain	20 Min
Fill + Acid Inject + Run 10 Min + Drain	14 Min
Fill + Leveling + Brightener Dosing 30Min	35 Min
Temp Up 130 X 30	90 Min
Cooling 80 C + Drain	40 Min
Wash	15 Min
Unload	20 Min
Total Time	378 Min/6hr  18 min

Standard Operating Time(For Polyester Black Color)

Operation	Time
Water Fill	3 Min
Fabric Load	20  Min
Fill + Leveling + Color Dosing 30Min	40 Min
Temp Up 135 , Run 70 min	140 Min
Cooling 80 C + Drain	45 Min
Wash	15 Min
Reduction 1 + Wash	60 Min
Reduction 2 + Wash	60 Min
Fill + Acid Wash + Drain	20 Min
Unload	20 Min
Total Time	423 Min/7 hr

Standard Operating Time(For CVC Deep Color)

Operation	Time
Water Fill	3 Min
Fabric Load	20  Min
Pre-Treatment Chemical Inject 80 X 20 min + Drain	30 Min
Wash 10 min	15 Min
Fill + Leveling Inject + Color dosing 30 min	40 Min
Temp Up 130 , Run 60 min	125 Min
Cooling 80 C + Drain	40 Min
Wash	15 Min
Reduction 1 + Wash	60 Min
Scouring Chemical Inject	3 Min
Caustic Dosing	8 Min
Tem Up, Scouring (98X40)	45 Min
Tem Down ,Drain	8 Min
Wash	15 Min
Fill + PR Inject + Run 10 Min +  Wash	25 Min
Fill + Acid Inject + Run 10 Min	14 Min
Enzyme  + (Hot 80X10Min) + Wash	70 Min
Fill + Leveling +  Salt Inject + Run 10 Min	20 Min
Color Dosing 25 Min + Run 10 Min	35 Min
Soda Dosing	45 Min
Color Steam 60 Min + B/D + Wash 10 Min	80 Min
Fill + Acid + Run 10 Min + Drain	14 Min
Fill + Soaping Inject + Run	70 Min (Maximum)
Wash 2 X 10 Min	30 Min
Fill + Fixing + Drain	25 Min
Softener Dosing + Run Time	30 Min
Unload + Water Drain	20 Min
Total Time	905 Min/15 hr 5 min