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Thursday 22 January 2015

SOP Format (With Peach)

FAKHRUDDIN TEXTILE MILLS LTD
(A Sister Concern Of Urmi Group)
Gorgoria Masterbari,Sreepur,Gazipur.
Standard Operation Procedure ( SOP)
Buyer Name: Toray Int.
Reference no: 21552
Style:Kumeri
Color: Beige
A.   Yarn & Knitting:
Yarn Count & Type
75D/72F XIAMEN XIANGLU POLY
M/C Dia
28X28
Elasten Brand & Lot
20D(CARORA)
Required Dia & GSM
50" & 120
S/L
2.7/0.95
Grey Dia &  GSM

Fabrication
90%POLYESTER 10% LY S/J
B.   Fabric Finishing (Peach & Heat set)  :
Peach Program (After Dyeing-Inside peach):
Heat Set Program (Bruckner):
Taker-in Tension
10 kg
Temperature
195'c
Plater  Tension
5 kg
O/Feed
40-50
Drum Tension & RPM
22 kg &30
Speed
26 m/min
Fabric Return
14Kg
Stretching %
6%
Setting
100/100
Chemical
RC-9
Fabric Speed
18(One time)
Fabric Pass System
1st By RC-9 , 2nd by pass
҉  Important Information to be followed: Entry point tension roller should less cripping, dancing roller pressure 2bar. Elongation after H.set should be (-6%). Peach effect should be same with approved quality swatch.
C.  Dyeing Process:
Pre-Treatment:
Dyeing Recipe :
Dyeing Process:
Soaping:
P.S-1gm/litter                         Soda-2gm/litter                           Process-(80X20 min)
Bema. Yellow RS-0.025%                                                      Bema. Red RS-0.009%                                                   Bema.Blue RS-0.004%
130X30 min
Dia pol ECO-2gm/litter                                (80'CX20)min

҉ Important Information to be followed: Check wash fastness (3 - 4) before finishing. Stem gradiant strickly mentain &monitor in dyeing.Fabric should be water dried and gumming in Sun-Super before peach finish.
D.  Dryer Information and  Process:
(Bruckner):
Temperature
160'c
O/Feed
20%
Speed
26 m/min
Stretching %
4%
Chemical
1st padder :Tod heat 2:3%,CTL:0.15%, 2nd padder:HWS:20 gm/litter.
҉  Important Information to be followed: Wicking should be check after finish.

1 comment:

  1. The blog was full of information,thanks to you for that.I had no idea about sop format.But after reading this,now i am quite in touch with sop format.

    ReplyDelete