Reel Speed Selection For Dyeing
Machine
Given that,
Fabric GSM=160
Fabric Dia/Width:60”/(60/39.37=1.524m)
Batch Quantity / Total fabric weight:200Kg
Fabric Length=?
Now,
1m length ,1.524m width fabric Dimension=1m X 1.524m=1.524 m2
G.S.M/1m2 fabric weight =160
So,1.524m2 (L=1m, W=1.524m) fabric weight =160 X
1.524 = 243.84 gm
Again Now,
If fabric weight 243.84 gm fabric length well be 1 m
If fabric weight 1 gm fabric length well be 1/243.84 =
0.0041 m
If fabric weight (200 X 1000)=200000 gm fabric length well
be 820 m
Dyeing Cycle time must be 2.5/3 Min.
So,
Reel speed will be fabric length / Dyeing Cycle time
Reel speed will
be 820 / 2.5 = 328 RPM(Revolutions
per minute)
NB:
Max Reel speed Dilmenler
: 300 RPM, Then : 400 RPM
Formula
for fabric length : Dia or Fab. Width X GSM X
39.37 / 1549
/1000 = Z
Fab length= Fab Weight / Z
60*160*39.37/1549/1000=0.243(z)
Fab Length = 200 / 0.243 = 823 m
This formula is very helpfull but am not clear
ReplyDeletevery helpful
ReplyDeleteThanks Good Explanation....!
ReplyDeleteAm not clear
ReplyDeleteIf cycle time is 2 then dye quality will improve or not? For 210 finished gsm and 86 open diameter fabric what is the cycle time?
ReplyDeletewhat is the effect of loading percentage on Cycle Time?
ReplyDeleteWe finally understood that the formula of "Reel speed RPM=(Fabric length(meter)/Cycle time)..
ReplyDelete