Compactor Machine
The compactor machine is a fabric shrinkage control machine which can compact the fabric in length wise direction, to provide over feed to the fabric while processing in presence of steam, and able to control the shrinkage. In other words, this is a process of compacting the fabric in length ways direction.
Objective
of Compacting:
v Upgrade the fabric hand feel and import a
smooth, silky touch to the fabric.
v Compress the fabric and reduce its thickness.
v Improve the opacity of the fabric.
v Import different degree of luster to the
fabric.
v Reduce the yarn slippage.
Function:
1.Shrinkage
control
2.GSM
control
3.Width
control
4.Ironing the fabrics
5.To compact the fabric
6.To control the shrinkage
7.To maintain proper width and G.S.M
Shrinkage Tolerance of Different Fabric:
|
Fabric Type
|
Length (%)
|
Width (%)
|
|
S/J
|
-5.50
|
-5.50
|
|
Lycra
S/J
|
-6.00
|
-6.00
|
|
Single
Lacoste
|
-7.00
|
-7.00
|
|
Lycra
Single Lacoste
|
-7.00
|
-7.00
|
|
1X1
Rib
|
-7.00
|
-7.00
|
|
Lycra
1X1 Rib
|
-7.00
|
-7.00
|
|
2X2
Rib
|
-8.00
|
-8.00
|
|
Lycra
2X2 Rib
|
-8.00
|
-8.00
|
|
Interlock
|
-7.00
|
-7.00
|
|
Terry
Fleece -5.0
HELIOT
Compactor
Machine specification:
( Open Compacting )
Brand name: HELIOT International
Type/model no: HC2000GL
Company: France
No of motor: 08
Over feed = m/min
Machine speed range:
13-22m/min
Termperature(0C) range: 100-1400C
Maximum width 86²
Minimum width 36²
Applied for: Open fabric
Left over feed: -20% ® +20%
Right over feed: -20%
® +60%
High production: -20%
® +60%
Front over feeding cylinder:
-20% ® +60%
Middle belt: -20% ® +60%
FERRARO
Compactor (F...)
Machine specification:
( Open Compacting )
Brand name: FERRARO
Type/model no: COMPTEX-RE 2800.
Company: ITALY.
No of motor: 17
Over feed = Max + 35%, Min -35%.
Machine speed = Max 32m/min, Min 4m/min.
Termperature range: 100-2000C
Maximum width =240cm
Minimum width =100cm
Applied for: Open fabric
Left over feed: -20%®+20%
Right over feed: -20%®+60%
High production: -20%®+60%
Front over feeding cylinder: -20%®+60%
Middle belt: -20%®+60%
Teflon Pressure : 1 to 36 psi ( Apply 30 to 32 psi )
Blanket pressure : 0-10 psi ( Apply 4.5 to 5.5 psi )
Temperature : 120 C-140 C (White fabric 100 C)
Upper blanket pressure is higher than lower blanket pressure.
If fabric contain crease mark from compactor than blanket pressure will be less.
Additional attachment:
•
Selvedge cutting
•
Selvedge safety
•
Pinning safety
•
Selvedge unrolling
•
Selvedge drying
•
Steam zone heating
Lafer
Compacting Machine
Main Parts: (Lafer Compacting Machine)
Heat Padder: Control Motor Speed.
Heat Chamber: Three.
1. Lower Padder
2. Stenter
3. Compactor
Main Power
Blanket: For finishing Cloth.
Guide Roller
Clip: Straighten the fabric
Wheel raising
Steam Box: soften the fabric
Load Cell: Keep the delivery
Roller for perfect tension.
Temperature: 1500C (Highest)
Speed: 50 M/Min
Overfeed % Up: More the Overfeed
% Up More the GSM.
Steam Pressure: Up to 10 Kg
A Diagram of a compactor machine :
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