Boiler,Generator,Air Compressor ETP,Water Supply Details (FTML)

BOILER DETAILS

	Brand	Cochran
II.	Origin	Scotland (UK)
III.	Model number	Wee Chieftain
IV.	Serial number	23 / 3599
V.	Manufacturing year	2004
	Rated Steam Generation capacity	4.5 ton
	Working pressure	9.5 bar
VIII.	Machine type (Water tube/Fire tube)	Fire tube
IX.	Steam uses purpose	Dyeing, Finishing, Garments
X.	Blow down rate	1 Min / 12 h
XI.	Blow down system Manual/ Continuous	Manual
XII.	Fuel type	NG
XIII.	Rated Fuel consumption	35 mᶟ/ h /ton

	Brand	Cochran
II.	Origin	Scotland (UK)
III.	Model number	Wee Chieftain
IV.	Serial number	23 / 4171
V.	Manufacturing year	2006
	Rated Steam Generation capacity	4.5 ton
	Working pressure	9.5 bar
VIII.	Machine type (Water tube/Fire tube)	Fire tube
IX.	Steam uses purpose	Dyeing, Finishing, Garments
X.	Blow down rate	1 Min / 12 h
XI.	Blow down system Manual/ Continuous	Manual
XII.	Fuel type	NG
XIII.	Rated Fuel consumption	35 mᶟ/ h /ton

	Brand	Cochran
II.	Origin	Scotland (UK)
III.	Model number	Wee Chieftain
IV.	Serial number	25 / 5907
V.	Manufacturing year	2014
	Rated Steam Generation capacity	6 ton
	Working pressure	9.5 bar
VIII.	Machine type (Water tube/Fire tube)	Fire tube
IX.	Steam uses purpose	Dyeing, Finishing, Garments
X.	Blow down rate	7 sec/ 4 h
XI.	Blow down system Manual/ Continuous	Continuous
XII.	Fuel type	NG / Oil
XIII.	Rated Fuel consumption	35 mᶟ/ h /ton

GENERATOR DETAILS

	Brand	Caterpillar
II.	Origin	USA
III.	Model Number	G-3516 B
IV.	Manufacturing year	2007
V.	Serial number	ZBB 00275
	Rated capacity	1145 Kw
VII.	Power factor	0.80
	RPM	1500
IX.	Engine Model
	Stroke number in engine	4 Stroke
XI.	Nos. of cylinders	16
XII.	Fuel type	NG
XIII.	Fuel consumption  l/hr. (100% load)

	Brand	Caterpillar
II.	Origin	USA
III.	Model Number	G-3516 A
IV.	Manufacturing year	2012
V.	Serial number	ZBA 0136
	Rated capacity	900 Kw
VII.	Power factor	0.80
	RPM	1500
IX.	Engine Model
	Stroke number in engine	4 Stroke
XI.	Nos. of cylinders	16
XII.	Fuel type	Gas
XIII.	Fuel consumption  l/hr. (100% load)

	Brand	Waukesha
II.	Origin	USA
III.	Model Number	VHP- 5900 GISD
IV.	Manufacturing year	2004
V.	Serial number	C-94618-902
	Rated capacity	750 Kw
VII.	Power factor	0.80
	RPM	1000
IX.	Engine Model
	Stroke number in engine	4 Stroke
XI.	Nos. of cylinders	12
XII.	Fuel type	Gas
XIII.	Fuel consumption  l/hr. (100% load)

AIR COMPRESSOR SPECIFICATION

	Brand	Compair
II.	Origin	Germany
III.	Model Number	L75RS-13A
IV.	Manufacturing year	2012
V.	Serial number	CD10005475001
	Type	Screw type
VII.	Rated capacity	13.99 m3/Min
VIII.	Motor Power	75 KW
IX.	No. of cylinders	No Cylinder
X.	Compressor speed	4050 RPM

	Brand	Compair
II.	Origin	Germany
III.	Model Number	L75RS-13A
IV.	Manufacturing year	2011
V.	Serial number	CD10009871001
	Type	Screw type
VII.	Rated capacity	13.99 m3/Min
VIII.	Motor Power	75 KW
IX.	No. of cylinders	No Cylinder
X.	Compressor speed	4050 RPM

	Brand	Compair
II.	Origin	Germany
III.	Model Number	L75-75A
IV.	Manufacturing year	2010
V.	Serial number	100008044/0164
	Type	Screw type
VII.	Rated capacity	13.99 m3/Min
VIII.	Motor Power	75 KW
IX.	No. of cylinders	No Cylinder
X.	Compressor speed	4050 RPM

	Brand	Compair
II.	Origin	Germany
III.	Model Number	L90RS-13A
IV.	Manufacturing year	2014
V.	Serial number	CD10015018001
	Type	Screw type
VII.	Rated capacity	17.74 m3/Min
VIII.	Motor Power	90 KW
IX.	No. of cylinders	No Cylinder
X.	Compressor speed	3000 RPM

  

	Brand	Compair
II.	Origin	Germany
III.	Model Number	L90RS-13A
IV.	Manufacturing year	2014
V.	Serial number	CD10017301001
	Type	Screw type
VII.	Rated capacity	17.74 m3/Min
VIII.	Motor Power	90 KW
IX.	No. of cylinders	No Cylinder
X.	Compressor speed	3000 RPM

E.T.P. DETAILS

	Brand	Joseph  Egli Italia Srl
II.	Origin	Italy
III.	ETP system (Physicochemical/ Biological/ Bio- Chemical/ Others	Biological
IV.	Manufacturing year	2014
	Capacity	4000mᶟ/ day
VI.	Installed power	193 Kw
	Power consumption	100 Kw
VIII.	Waste water recycle	Under  prose
Inlet water quality
IX.	PH	8.89
	BOD (Biological Oxygen Demand)	100
XI.	COD (Chemical Oxygen Demand)	400
XII.	TDS (Total Dissolve Solid)	1725
XIII.	TSS (Total Suspended Solid)
XIV.	DO (Dissolve Oxygen)	0.0
XV.	Color
XVI.	Temperature	36.5 ͦ c
Outlet water quality
XVII.	PH	6.93
XVIII.	BOD (Biological Oxygen Demand) in PPM	22
XIX.	COD (Chemical Oxygen Demand) in PPM	190
XX.	TDS (Total Dissolve Solid) in PPM	1570
XXI.	TSS (Total Suspended Solid) in PPM
XXII.	DO (Dissolve Oxygen) in PPM	7.57
XXIII.	Color
XXIV.	Temperature	33.2 ͦ c

WATER SUPPLY DETAILS

	Water source	Ground Water
II.	Water pump brand	Groundfos
	Type	Submergible multistage centrifugal pump
IV.	Rated capacity in KWh	35kw + 50 kw
V.	Depth of the water pipe (Head) in feet	670 ft
VI.	Water flow rate m3/hr.	200 Avg

E.T.P MONITORING:

Metering & Monitoring of Effluent Treatment Plant (ETP)
Factory Name:	Fakhruddin Textile Mills Limited			Brand Name:	Joseph Egli		Origin:	Italy
ETP Capacity (m3/hr):	160m3	Installed Power (Kwh)		160Kwh	Power consumption (Kwh)		80Kwh	Type of ETP	Biological
Dated	Inlet Flow (In Cubic Meter)			Outlet Flow (In Cubic Meter)			Daily Production		Effluent Generation in Litter
	Opening Reading	Closing Reading	Consumption	Opening Reading	Closing Reading	Consumption	Dyeing House Prodn in kg	RMG Prodn in Pcs	Each Kg of Dyed fabric	Each Pcs of Garments
02/02/2015	00	455	455	107850	108342	492	18100	98000Pcs	27 (New Install)	5.02 litters(New Install
03/02/2015	455	1640	1185	108342	109502	1160	18300	95000Pcs	63 Litters	12.21Litters
04/02/2015	1640	2835	1195	109502	110657	1155	18030	92000Pcs	64 Litters	12.55 Litters
05/02/2015	2835	4042	1207	110657	111852	1195	15000	97000Pcs	79 Litters	12.31 Litters
06/02/2015	4042	5226	1184	111852	113007	1155	15300	96000Pcs	75 Litters	12.03 Litters
07/02/2015	5226	6351	1125	113007	114152	1145	16100	96000Pcs	71 Litters	11.92 Litters
08/02/2015	6351	7516	1165	114152	115290	1138	16100	98000Pcs	70 Litters	11.61 Litters
09/02/2015	7516	8699	1183	115290	116455	1165	15300	97000Pcs	76 Litters	12.01 Litters
10/02/2015	8699	9668	969	116455	117406	951	15000	96000Pcs	63 Litters	9.9 Litters
11/02/2015	9668	11508	1840	117406	119211	1805	19200	98000Pcs	94 Litters	18.41 Litters
12/02/2015	11508	13502	1994	119211	121232	2021	21000	95000Pcs	96 Litters	21.27 Litters
13/02/2015	13502	15516	2014	121232	123208	1976	21000	99000Pcs	94 Litters	19.95 Litters
14/02/2015	15516	17510	1994	123208	125168	1960	20500	95000Pcs	95 Litters	20.63 Litters
Average			1346.92			1332.15			74.38 Litters	13.83 Litters

Waste Water Quality Management Policy
Factory Name:			Fakhruddin Textile Mills Limited
ETP Capacity (m3/hr):			160m3		Installed Power (Kwh)			160Kwh		Power consumption (Kwh)			80Kwh		Type of ETP		Biological
Check by						Designation							Department
Date	Inlet Flow Effluent quality									Inlet Flow Effluent quality							Sludge generate quantity in Kg	Mode of Disposal of Sludge
	PH	Tem0C	TDS (ppm)	TSS (ppm)		DO (ppm)	COD (ppm)	BOD5 (ppm)	Color (ptco)	PH	TDS (ppm)	TSS (ppm)	DO (ppm)	COD (ppm)	BOD5 (ppm)	Color (ptco)
1 Fab	9.20	41.2	2022	220		0.15	--			7.92	90	1995	7.2				2.8kg/m3	Sludge Sum
2 Fab	8.98	41.5	1980	190		--	--			7.84	75	2025	6.8				2.6 kg/m3
3 Fab	8.78	40.8	1970	--		--	--			7.78	55	2030	7.4				2.75kg/m3
4 Fab	9.30	40.7	1890	--		0.12	1130	465		7.90	40	1785	6.2	185	48.3		2.9kg/m3
5 Fab	9.20	41.2	2085	--		--	--			7.95	30	1890	6.12				2.9 kg/m3
6 Fab	8.70	41.0	2030	225		--	--			7.82	40	1785	7.25				3.0kg/m3
7 Fab	8.88	40.7	1995	--		--	--			7.88	20	1895	8.20				3.1kg/m3
8 Fab	9.50	39.8	1890	--		0.18	--			7.92	10	1925	7.30				3.2kg/m3
9 Fab	9.30	39.8	1875	--		--	1075	455		7.96	10	1895	7.20	111	33		2.7kg/m3
10 Fab	9.00	40.5	1935	185		--	--			8.00	40	1925	6.70				2.8kg/m3
11 Fab	8.92	41.2	2025	--		--	--			7.98	40	1965	7.20				--
12 Fab	8.90	41.3	2075	--		0.12	--			7.84	30	2025	6.50				--
13 Fab	8.86	41.2	1990	--		--	1020	425		7.88	30	1885	7.30	133	38		3.0kg/m3
14 Fab	8.88	40.2	2085	--		--	--			7.90	20	1980	7.72				--
Average	9.02	40.79	1989.07	205		0.14	1075	448.33		7.89	37.85	1928.92	7.07	143	39.76		2.88

Chemical Consumption of Effluent Treatment Plant (ETP)
Date	Chemical Consumption					Power Consumption
	Acide(HCl/H2SO4)	Ferrous sulphate	Lime	DAP	De Coloring Agent
01/02/2015	180 kg			75 kg		78 Kw
02/02/2015	170 kg			50 kg		80 Kw
03/02/2015	200 kg			50 kg		79 Kw
04/02/2015	130 kg			25 kg		81 Kw
05/02/2015	100 kg			50 kg		81 Kw
06/02/2015	120 kg			--		80 Kw
07/02/2015	80 kg			--		78 Kw
08/02/2015	150 kg			--		77 Kw
09/02/2015	100 kg			50kg		78 Kw
10/02/2015	80 kg			25kg		81 Kw
11/02/2015	170 kg			--		80 Kw
12/02/2015	110 kg			25kg		78 Kw
13/02/2015	120 kg			25kg		77 Kw
14/02/2015	90 kg			--		80 Kw
Total	1800 Kg			375Kg		1108 Kw
Average	128.57 Kg			41.66Kg		79.14 Kw