FAKHRUDDIN TEXTILE MILLS LTD
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(A Sister Concern Of Urmi Group)
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Gorgoria Masterbari,Sreepur,Gazipur.
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Standard
Operation Procedure ( SOP)
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Buyer Name: Toray Int.
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Reference no: 21552
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Style:Kumeri
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Color: Beige
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A. Yarn & Knitting:
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Yarn Count & Type
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75D/72F XIAMEN XIANGLU POLY
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M/C Dia
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28X28
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Elasten Brand & Lot
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20D(CARORA)
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Required Dia & GSM
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50" & 120
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S/L
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2.7/0.95
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Grey Dia & GSM
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Fabrication
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90%POLYESTER 10% LY S/J
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B. Fabric Finishing (Peach & Heat
set) :
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Peach
Program (After Dyeing-Inside peach):
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Heat
Set Program (Bruckner):
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Taker-in Tension
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10 kg
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Temperature
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195'c
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Plater Tension
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5 kg
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O/Feed
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40-50
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Drum Tension & RPM
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22 kg &30
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Speed
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26 m/min
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Fabric Return
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14Kg
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Stretching %
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6%
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Setting
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100/100
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Chemical
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RC-9
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Fabric Speed
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18(One time)
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Fabric Pass System
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1st By RC-9 , 2nd by pass
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Important Information to be followed: Entry point tension roller should less cripping, dancing roller
pressure 2bar. Elongation after H.set should be (-6%). Peach effect should be
same with approved quality swatch.
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C. Dyeing Process:
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Pre-Treatment:
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Dyeing
Recipe :
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Dyeing
Process:
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Soaping:
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P.S-1gm/litter Soda-2gm/litter Process-(80X20
min)
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Bema.
Yellow RS-0.025%
Bema. Red
RS-0.009%
Bema.Blue RS-0.004%
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130X30
min
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Dia
pol ECO-2gm/litter (80'CX20)min
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҉ Important Information to be
followed: Check wash fastness (3 - 4)
before finishing. Stem gradiant strickly mentain &monitor in
dyeing.Fabric should be water dried and gumming in Sun-Super before
peach finish.
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D. Dryer Information and Process:
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(Bruckner):
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Temperature
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160'c
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O/Feed
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20%
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Speed
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26 m/min
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Stretching %
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4%
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Chemical
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1st padder :Tod heat
2:3%,CTL:0.15%, 2nd padder:HWS:20 gm/litter.
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Important Information to be followed: Wicking should be check after finish.
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The blog was full of information,thanks to you for that.I had no idea about sop format.But after reading this,now i am quite in touch with sop format.
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