Dyeing
process for Cotton,Polyester Blended fabric
|
NOF(Detergent)
Before 600C temperature
|
1
|
g/l
|
|
CL(Anti-Creasing)
Before 600C temperature
|
1.5
|
g/l
|
|
GAL(Stabelizer)
Before 600C temperature
|
0.3
|
g/l
|
|
2UD(Sequester)
Before 600C temperature
|
0.3
|
g/l
|
|
Caustic (600CX5Min
Dosing)
|
1.20
|
g/l
|
|
Per-Oxide
(700CX5Min Dosing)
|
1.50
|
g/l
|
|
Process (1000CX40Min) (Darn Out)
|
|
Normal Hot (900CX10Min) (Darn Out)
|
|
Per-Oxide
Killer 0.3 g/l (800C X 20
Min) (Drain Out)
|
|
Acid Wash 400 C X 15 Min
(Drain Out)
|
|
Hard wash (60/700C X
10 Min) 2 times (For remove alkali) (Darn Out)
|
|
|
|
Acetic
Acid
|
1
|
g/l
|
|
BF
(Per-Oxide killer) PH Check. If 4.5
|
0.3
|
g/l
|
|
P-100 (Enzyme) Process(550C X 60Min)PH-4.5(Must)
|
0.2
|
%
|
|
No
darn out (800C X 10Min) Wash
Drain out
|
|
Hard wash
Drain out
|
|
|
|
|
|
AB-45 (Buffer)
|
2
|
g/l
|
|
DP (Polyester leveling)
PH Check-4-4.5
|
2
|
g/l
|
|
Dyes…………..
|
..
|
%
|
|
Process (1300C X 40Min) Drain out
|
|
Hard wash(600C X 10Min) Drain out
|
|
|
|
|
|
Caustic (NaOH)
Dosing at 500C
|
1
|
g/l
|
|
Hydross (Na2S2O4)
Dosing at 500C
|
1
|
g/l
|
|
Process (800C X 20 Min)
|
|
Hot wash (800C X 10 Min) Drain out
|
|
Cold wash
Drain out
|
|
Acetic
acid (CH3-COOH) (Wash 10-15 Min)
|
1
|
g/l
|
|
Normal hot (70-800C X 10 Min) Darn out
|
|
|
|
Ladi
quest – 1097 (Sequestering)
|
0.5
|
g/l
|
|
CL (Anti-creasing)
|
1.2
|
g/l
|
|
LDR (Cotton
leveling) Run
time 10 Min at 600C
|
1
|
g/l
|
|
Dyes……….. D.T:25Min R.T:10Min
|
%
|
%
|
|
Gruber
salt
D.T:00Min R.T:5Min
|
..
|
g/l
|
|
Soda
ash / Caustic D.T:30Min
|
..
|
g/l
|
|
Run time (600C X 60 Min)
|
|
|
|
|
|
Cold wash until stop color bleed 2-3 times
|
|
Darn in new water
Acetic Acid(At normal tem.) Darn
out
|
1
|
cc/l
|
|
Cold wash
|
|
Darn
in new water Eriopon R (Soaping )(900C
X 10Min) Darn out
|
1
|
cc/l
|
|
Cold wash
|
|
Fixing
/ Seffner D.T:10Min R.T: (400C X 10 Min)
|
|
|
|
Darn out and unload
|
|
E.N.D
|
(Ladi quest – 1097+CL+LDR) Dosing At a time.
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